Practical bearing guide

Bearing Lubrication Guide

Grease vs oil, relubrication intervals, grease compatibility, quantity calculation.

Proper lubrication is the single most effective way to extend bearing life.

Grease vs Oil

FactorGreaseOil
SpeedUp to moderateHigh speed, low friction
Temperature-30degC to 120degCWider range
MaintenanceSealed-for-life or periodicContinuous circulation
SealingHelps block contaminationNo sealing function
CostLowerHigher (system required)

For most MRO applications, grease lubrication is standard.

How much grease

Over-greasing is as harmful as under-greasing. For standard bearings:

  • Bearing cavity: 30-50% full
  • Housing cavity: 30-40% full
  • High speed (above 75% of limit): 20-30% full

Relubrication intervals

For bearings with grease nipples, relubricate at:

  • Clean, moderate temperatures: every 2,000-4,000 hours
  • Dusty or hot (>70degC): every 500-1,000 hours
  • Vertical shaft: halve the interval

Grease compatibility

Do not mix grease types. Incompatible thickeners (e.g., lithium + sodium) can liquefy and leak out. If switching grease, purge the old grease completely.

Common greases for MRO

  • Lithium-based NLGI 2: Standard for motors, pumps, fans up to 120degC.
  • Polyurea: Longer life, higher temperature; common in electric motor factory fill.
  • Synthetic (PAO base): For high temperature or extended intervals.
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